Royal Hydrotech

A Solid Tyre Moulding Press is a specialized hydraulic or mechanical press used in the manufacturing of solid (non-pneumatic) tires, typically for industrial vehicles such as forklifts, airport tugs, or other heavy-duty equipment.

• Moulding: Shapes raw rubber compound into the form of a solid tire using high temperature and pressure.

• Curing/Vulcanizing: Applies heat to cross-link the rubber molecules, making the tire durable and elastic.

• Ejection: Once curing is done, the press opens and ejects the finished tire from the mould.

1. Hydraulic Power Unit (HPU): Supplies the force needed for pressing.

2. Heated Platens: Upper and lower platens heat the moulds to cure the rubber.

3. Mould Assembly: Custom-designed moulds that give the tire its shape and tread.

4. Control Panel: PLC or manual interface for setting parameters like pressure, temperature, and cycle time.

5. Ejection Mechanism: Pneumatic or mechanical system to remove the tire after moulding.

• Pressing Force: 100 to 1000 tons depending on tire size.

• Platen Size: Varies based on mould size (commonly 600–1500 mm).

• Heating System: Electric, steam, or oil-heated platens.

• Cycle Time: 10–30 minutes per tire (depends on compound and size).

• Forklift tires

• Loader tires

• Industrial carts and heavy equipment

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A 200 x 200 mm Laboratory Type Compression Moulding Press (10 Tons) is a compact press designed for material forming or testing applications, typically used in research and development, quality control, or academic labs. Here's a breakdown of what it generally includes and its typical specifications:

• Polymer Sheet Moulding

• Rubber Sample Testing

• Composite Material Curing

• Specimen Preparation (for ASTM/ISO tests)

• Heated platens (electrically or oil heated)

• Digital or touchscreen HMI control

• Water cooling system for rapid cycle

• Programmable pressure/time/temperature profiles

• Data logging and USB/PC connectivity

Here's a detailed overview and specification breakdown for the 400 x 400 mm Laboratory Type Compression Moulding Machine – 50 Tons:

Name: Laboratory Type Compression Moulding Machine
Platen Size: 400 mm x 400 mm
Clamping Force: 50 Ton (500 kN)
Type: Standard (non-vacuum) compression moulding
Application: Ideal for R&D labs, material testing, small batch production of rubber, plastic, and composites

• Lab-scale design for easy access and operation

• Compact footprint suitable for table or floor mounting

• Uniform temperature distribution across platens

• Manual or semi-automatic operation

• Low maintenance with high reliability

• Suitable for rubber, plastic, FRP, composites, and thermosetting polymers

• Digital or PLC-based cycle timer

• Pressure and temperature data logging system

• Vacuum system integration (if needed)

• Water cooling channels for platen

• Mold alignment guides

• Material formulation testing

• Die and mold prototype testing

• Quality control sampling

• Low-volume production runs

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• A sample quotation template

• A machine layout drawing or 3D model

• Comparison between this and vacuum type

• Assistance writing a catalog or brochure description?

• Machine Type: Hydraulic Compression Moulding Machine

• Configuration: Double Station (Twin Mould Stations)

• Motion Type: Upstroking (Bottom platen moves upward)

• Clamping Force: 225 Tons (2250 kN)

• Platen Size: 510 mm x 410 mm

• Application: Medium-to-high volume rubber and composite moulding

• Double station enables higher throughput with reduced downtime

• Upstroking design offers better mold alignment and safety

• Precision hydraulic system ensures uniform pressure distribution

• Suitable for multi-cavity molds and heavy-duty applications

• Compatible with rubber, thermoset plastics, composites (e.g., SMC/BMC)

• Robust frame with vibration-free operation

• Mold pre-heating or auto mold shifting system

• Integrated vacuum chamber for bubble-free parts

• Auto ejector or demoulding system

• Mold recipe memory and data logging (via PLC)

• Safety curtains, interlocks, and pressure relief systems

• Servo hydraulic upgrade for energy savings & accuracy

• High-precision rubber moulding (gaskets, seals, bushings)

• Composite material parts (like SMC panels, FRP parts)

• High-strength industrial components

• Automotive and aerospace prototype and production

Would you like:

• A quotation format

• A catalog-ready product description

• A sample technical datasheet

• A layout drawing or 3D CAD model

• Supplier/manufacturer references

Here is a product overview for a Hydraulic Laboratory Compression Moulding Press that you can use for your catalog, website, or marketing material:

Overview:
The Hydraulic Laboratory Compression Moulding Press is a compact and precision-engineered press specifically designed for research and small-scale production applications. Ideal for material testing, quality control, and sample preparation, this press ensures uniform pressure distribution and consistent moulding results.

Key Features:

• Pressing Capacity: Available from 10 Tons to 50 Tons

• Platen Size Options:

  • 200 x 200 mm

  • 300 x 300 mm

  • 350 x 350 mm

  • Custom sizes available

• Heating System: Electric platen heaters with digital temperature control (up to 300°C or as required)

• Control System:

  • Manual / Semi-Automatic / PLC-based HMI

  • Digital pressure and temperature indicators

• Construction: Heavy-duty welded steel frame for stability and durability

• Ram Stroke: Adjustable as per application (typically 150–300 mm)

• Daylight Gap: Flexible based on mould size, with quick adjustment options

Applications:

• Rubber and plastic sample moulding

• R&D and quality control

• Polymer material testing

• Bakelite and thermosetting resin moulding

• Academic and institutional lab testing

Optional Accessories:

• Vacuum chamber for vacuum moulding

• Cooling system for faster cycle times

• Data logger for process recording

• Safety guards and emergency stop systems

Hydraulic Compression Moulding Press** designed for producing BMC (Bulk Molding Compound) and SMC (Sheet Molding Compound) manhole covers, drain covers, and trench grates. The machine ensures high strength, corrosion resistance, non-conductivity, and long life of the finished composite products — making it ideal for municipalities, construction, and urban infrastructure.

• Heavy-duty structure designed for continuous pressing operations

• High-temperature platens with even heating distribution

• Energy-efficient heating & hydraulic system

• Zero corrosion, non-metallic part production

• Accurate pressure control for perfect surface finish and strength

• Optional mold clamping and ejector systems for automation

• Non-corrosive, non-conductive

• High load-bearing (up to Class D/E)

• Light weight compared to cast iron

• No scrap value – reduces theft

• UV and weather resistant

Additional Information:

• Production Capacity: AS PER CUSTOMER
• Delivery Time: AS PER CUSTOMER
• Packaging Details: AS PER CUSTOMER

Here is a complete overview of an Industrial Hydraulic Compression Molding Press, widely used for molding rubber, plastic, composites, and thermoset materials:

Compression molding is a manufacturing process where preheated material (rubber, plastic, FRP, etc.) is placed into a heated mold cavity and compressed under high pressure until the part is cured and formed.

• Heavy-duty welded frame for industrial use

• Heated platens with uniform temperature distribution

• Digital temperature & pressure control

• Automatic degas cycle & dwell timers

• Mold safety locking system (optional)

• Centralized lubrication system

• Energy-efficient hydraulic system with proportional valve (optional)

• Rubber (natural, nitrile, EPDM, silicone)

• Plastics (UHMW, Teflon, HDPE)

• Thermosets (Melamine, Phenolic, Epoxy)

• Composites (SMC, DMC, BMC, FRP)

• Automotive rubber parts (bushes, seals, grommets)

• FRP manhole covers, panels

• Electrical components & insulators

• Plastic sheets or molded profiles

• Industrial gaskets, mats, tiles

• Vacuum chamber for porosity-free molding

• Servo hydraulic system for precision

• Mold shifting & ejector systems

• Data logger & SCADA connectivity

• Multi-station rotary table

• Automotive

• Aerospace

• Electrical & Electronics

• Defense

• Infrastructure / Construction

• Composite product manufacturing

Would you like:

• 📄 Brochure (PDF)

• 📐 GA Drawing / Layout

• 💰 Quotation based on your component?

Please share:

• Material type & mold size

• Tonnage requirement

• No. of cavities/stations

• Heating method preference (electric, thermic, steam)

I’ll recommend a custom-built press for your specific application.

Additional Information:

• Production Capacity: AS PER CUSTOMER
• Delivery Time: AS PER CUSTOMER
• Packaging Details: AS PER CUSTOMER

Here’s a detailed technical specification sheet for a Hydraulic Compression Molding Press, suitable for molding rubber, plastics, composites (SMC/DMC), and more:

• Mold ejector system

• Automatic mold loading/unloading

• Light curtain safety system

• Pressure & temperature data logger

• SCADA interface for process monitoring

• Vacuum chamber for pre-molding degassing

Additional Information:

• Production Capacity: AS PER CUSTOMER
• Delivery Time: AS PER CUSTOMER
• Packaging Details: AS PER CUSTOMER

Here are the general specifications and features of a Hydraulic Compression Molding Press, which is widely used in industries like rubber, plastic, composites (SMC, DMC, BMC), and automotive components:

• Servo Hydraulic System for energy savings and precision

• Automatic mold closing and opening sequence

• Mold loading/unloading trolley

• SCADA / IoT-based monitoring

Additional Information:

• Production Capacity: AS PER CUSTOMER
• Delivery Time: AS PER CUSTOMER
• Packaging Details: AS PER CUSTOMER

Here are the complete specifications and details for a Compression Molding Hydraulic Press, commonly used in molding rubber, SMC/BMC, composites, thermosets, and plastics.

• Rubber & silicone part molding

• Automotive interior/exterior parts

• SMC/BMC composite panel molding

• Electrical insulation panels

• PU foam or plastic compression parts

• Thermoset / Bakelite switches, handles, etc.

• Servo-hydraulic system for energy savings and higher accuracy

• Die closing system with mechanical locks

• Quick mold change system

• Automatic loading/unloading with robots or slides

• SCADA integration for industrial monitoring

Additional Information:

• Production Capacity: AS PER CUSTOMER
• Delivery Time: AS PER CUSTOMER
• Packaging Details: AS PER CUSTOMER